Central explosion-proof vacuum cleaner: solving the problem of carbon fiber dust cleaning in five-axis processing

In the carbon fiber processing scene of mechanical manufacturing, the efficient operation of the gantry five-axis machining center is often accompanied by the hidden danger of IIB flammable and explosive dust. These fine dusts ≤ 5μm not only affect the accuracy requirements of the finished product of ± 0.02mm, but also pose a threat to the safety of the workshop. As a targeted solution, the central explosion-proof vacuum cleaner has become the core choice in the five-axis machining vacuum cleaner with professional performance.

Jienengrui PT1650E central explosion-proof vacuum cleaner, the whole machine has passed CNEX explosion-proof certification, is a carbon fiber vacuum cleaner with both high negative pressure vacuum cleaner and explosion-proof safety. Its 18.5kW power brings 410mbar vacuum suction and 1110m ³/h air flow, with a large filter area of 30 square meters and a filtration accuracy of 0.3 μm, which can instantly capture the dust generated during processing, achieving an instant cleaning rate of 99.5%.

The equipment adopts Siemens variable frequency constant voltage control and Schneider electrical components to support multiple suction ports to work at the same time. The four 100mm suction ports can cover the 3m × 2m processing area, perfectly adapting to the large-scale cleaning needs of gantry five-axis machine tools. The linkage interface design can start and stop synchronously with the machining center, and the 24-hour uninterrupted operation capacity is in line with the 8-hour continuous operation rhythm of a single day. Phase sequence and overheating and overload protection further strengthen the safety line.

Through the custom layout of anti-static pipeline and automatic pulse cleaning setting every 5 minutes, the equipment not only avoids dust leakage, but also guarantees continuous suction. The sealing design of the pull-out 60L dust collection bucket prevents dust from flying twice. After application, the qualified rate of the finished product is increased from 85% to 99.2%, the production efficiency is increased by 25%, and the service life is 3 times that of ordinary vacuum cleaners. It has become the benchmark application of central explosion-proof vacuum cleaners in the field of carbon fiber processing.